Welcome to ThermoCore Products Ltd.
Custom Thermoforming - Developing Your Ideas into a Reality
Leading the Industry in the Manufacture of Thermoformed Production
Our thermoforming service is the perfect cost-conscious solution for medium to heavy gauge parts with complex shapes.
Our expert staff will work with you to design the part, develop a mold and select the right material to ensure success for your thermoforming project. We deliver Innovative Design Support, Rapid Prototyping, Manufacturing and Secondary Assembly to ensure your job is done right.
Learn more
Concept
You conceive the idea and collaboratively we will turn your idea into reality. 3D modeling is available to turn your vision into a reality.
Design
Our design process may incorporate 3D part modeling, finite element analysis, mold engineering and materials analysis to ensure your part meets your design needs and product service life.
Rapid Prototyping
3D printing technology is available to rapid prototype tooling.
Implementation
Develop low cost tooling to maximize production with state-of-the-art thermoforming control system and Computer Controlled Trimming.
Rapid Prototyping
We strive to get working prototypes into the hands of our clients as quickly as possible. This 3D printed mold was used to prove the design and produce over 250 parts for trials.
Forming Technology
Thermoforming production capabilities for medium and heavy gauge parts with sizes up to 5 feet x 9.5 feet x 3 feet.
Pressure forming is also available for crisp and detailed product features.
Additional Processes
Profile extrusion and injection molding processes are available under one roof to service all your production needs.
Secondary Assembly
Full service contract manufacturing includes secondary assembly and custom fabrication of plastic parts necessary to meet your needs.
Rapid Prototyping
3-D printing of prototype and low volume production molds enable rapid development of parts.
Laboratory and Quality Control
Our laboratory is equipped with precision equipment to certify performance as needed.
Professional Engineer Support
Engineering support with over 70 years of combined experience is available to ensure your product is a success.